Blog Post

Transforming a 40-Year-Old Aerospace Manufacturing Facility with a High-Performance Epoxy Floor

Ryan Workman • February 28, 2025

Epoxy Flooring for Manufacturing Facilities in Statesville, NC

Aerospace manufacturing facilities demand high-performance flooring that can withstand heavy machinery, chemical exposure, and constant foot traffic. When a 40-year-old, 8,045-square-foot aerospace facility in Statesville, NC needed a durable and aesthetically pleasing upgrade, United Floor Coatings delivered a cutting-edge epoxy flooring solution designed for longevity and safety.


Challenges of an Aging Aerospace Facility Floor

Older manufacturing facilities often face significant flooring issues that impact both safety and efficiency. This facility’s floors were plagued with:


Oil stains from years of aerospace component production
Pitting, cracking, and bolt holes from machinery placement and movement
Surface deterioration that created an uneven and hazardous work environment


To address these challenges, a comprehensive flooring restoration was required before any coatings could be applied.


Floor Preparation: A Critical First Step

Proper floor preparation is the key to a long-lasting epoxy floor. United Floor Coatings implemented a multi-step process to ensure optimal adhesion and performance:


  • Diamond grinding to remove contaminants and create a porous surface
  • Shot blasting to further enhance coating adhesion
  • Crack and divot repair to restore structural integrity
  • Bolt hole filling to ensure a seamless, even floor surface


Once the floor was fully prepped, the team applied an oil-tolerant moisture vapor barrier epoxy primer, specifically designed to combat oil contamination and moisture-related failures.


Custom Full Flake Broadcast for Durability & Slip Resistance

To enhance the facility’s aesthetics and functionality, the floor received a full broadcast of a custom vinyl flake blend. This unique system provided:


A muted, non-busy aesthetic to maintain a professional workspace
Slip-resistant texture for worker safety in high-traffic areas
Seamless and easy-to-clean surface to reduce maintenance downtime

Finally, the floor was sealed with a high-performance polyaspartic topcoat, ensuring exceptional durability, UV stability, and chemical resistance—perfect for aerospace manufacturing environments.


Why Epoxy Flooring is Ideal for Aerospace Facilities

Investing in a high-quality epoxy flooring system offers aerospace manufacturers several benefits:


🔹 Increased Safety – Slip-resistant surfaces reduce workplace accidents
🔹
Extreme Durability – Resists heavy machinery, impact, and chemical spills
🔹
Seamless & Hygienic – Eliminates cracks where debris and contaminants can accumulate
🔹
Low Maintenance – Easy to clean and maintain for long-term performance


Upgrade Your Aerospace Facility with United Floor Coatings

If your manufacturing facility has worn-out, unsafe flooring, it’s time for an upgrade! At United Floor Coatings, we specialize in industrial epoxy flooring solutions tailored to meet the unique demands of aerospace and manufacturing environments.


📞 Contact us today for a free consultation and see how our epoxy and polyaspartic flooring systems can transform your workspace!



#EpoxyFlooring #AerospaceManufacturing #IndustrialFlooring #FacilityManagement #SlipResistantFloors #DurableFloors #UnitedFloorCoatings

pool house non-slip flooring
By Ryan Workman March 24, 2025
Durable & Non-Slip Pool House Flooring in Mooresville, NC
patio coating dallas nc
By Ryan Workman March 19, 2025
Enhance your outdoor space with a durable, stylish patio coating in Dallas, NC. See how United Floor Coatings transformed a repeat customer's patio with a moisture-resistant epoxy base, Cabin Fever flake blend, and a long-lasting polyaspartic topcoat. Contact us today for a free consultation!
epoxy garage floor concord, nc
By Ryan Workman March 18, 2025
Upgrade your garage with a durable, stylish epoxy floor! See how United Floor Coatings transformed a two-car and single-car garage in Concord, NC with a premium Loon flake epoxy system. Read the full project details and client review!
By Ryan Workman March 10, 2025
When you are designing a commercial space, it’s critical to understand how the colors, features, furniture, and other details in the room will impact customer experience. The reality is that first impressions are set from the moment someone walks through the door. Every detail can contribute to a positive experience, including the flooring color and materials that you choose. A good design can help your business by influencing the person’s mood, behavior, and decision-making when they are interacting with your company. You want to ensure that each customer has a positive association with your business, which means that you need to choose the colors and features that will set a tone that aligns with your brand. Setting the Mood with Warm or Cool Tones What is the mood that you want someone to feel when they visit your business? The color tones will play a role in their experience: Warm Colors: You can create a sense of excitement, energy, and urgency with warm tones, such as reds, oranges, and yellows. These are the colors that are often used in entertainment venues, fast-food restaurants, and retail stores. Cool Colors: On the other hand, cooler tones promote a sense of calmness and trust. Examples of these colors include blues, greens, and purples. These are the hues that are often used in offices, healthcare clinics , and any type of luxury business. Neutral Colors: Another option is to use neutral hues, such as white, black, gray, and beige. These colors create a professional feeling and sophistication. Neutrals are often used for upscale businesses and corporate settings. The Best Flooring Products for Your Industry In addition to the colors and tones of your flooring, also consider how the patterns and brightness of the flooring have a psychological impact: Lighter flooring colors will make your business feel larger and more spacious. These colors can help customers feel at ease when they are in your building. Darker flooring colors create contrast and add an elegant touch. Even though they make the space feel a little smaller, it can be a benefit if you want to create a more intimate setting. Patterned flooring can be helpful if you want to promote a certain flow for foot traffic. The patterns in the flooring will encourage customers to move in a specific direction.  Even though it might seem like a small detail, the design of your floor can have an undeniable impact on the overall experience in your commercial space. Flooring design isn’t only about aesthetics – it’s also a psychological tool that can impact how customers feel when they visit your location.
By Ryan Workman March 10, 2025
Six Simple Cleaning & Maintenance Tips to Protect Your Epoxy Floor
By Ryan Workman March 10, 2025
Inspiration for Your Floors in 2025 and Beyond
polished concrete floor columbia, sc
By Ryan Workman February 16, 2025
Polished Concrete Project Spotlight: 5,000 Square Feet of Elegance in Columbia, SC
epoxy quartz flooring for kitchens north carolina
By Ryan Workman February 16, 2025
Spotlight on a Premier Epoxy Quartz Flooring Installation in Mooresville, NC
epoxy floor coating charlotte nc
By Ryan Workman January 3, 2025
How Long Should My Garage Floor Last? -- What You Need to Know
Locker Room Epoxy Flooring
By Ryan Workman December 20, 2024
Discover how United Floor Coatings transformed Belmont Abbey College's wrestling locker room in Belmont, NC with durable, custom epoxy flooring. Perfect for high-traffic, moisture-prone areas, our solution combines functionality and school pride. Contact us today!
More Posts
Share by: